mim precision power tool lifting ear yoke - MIM4605

Metal injection molding (MIM) is a metalworking process where finely-powdered metal is mixed with a measured amount of binder material to comprise a 'feedstock' capable of being handled by plastic processing equipment through a process known as injection mold forming. The molding process allows complex parts to be shaped in a single operation and in high volume. End products are commonly component items used in various industries and applications. The nature of MIM feedstock flow is defined by a physics called rheology.Current equipment capability requires processing to stay limited to products that can be molded using typical volumes of 100 grams or less per "shot" into the mold. Rheology does allow this "shot" to be distributed into multiple cavities, thus becoming cost-effective for small, intricate, high-volume products which would otherwise be quite expensive to produce by alternate or classic methods. The variety of metals capable of implimentation within MIM feedstock are referred to as powder metallurgy, and these contain the same alloying constiuents found in industry standards for common and exotic metal applications. Subsequent conditioning operations are performed on the molded shape, where the binder material is removed and the metal particles are coalesced into the desired state for the metal alloy.

Process

The process steps involve combining metal powders with wax and plastic binders to produce the 'feedstock' mix that is injected as a liquid into a hollow mold using plastic injection molding machines. The 'green part' is cooled and de-molded in the plastic molding machine. Next, a portion of the binder material is removed using solvent, thermal furnaces, catalytic process, or a combination of methods. The resulting, fragile and porous (2-4% "air") part, in a condition called "brown" stage, requires the metal to be condensed in a furnace process called Sintering. MIM parts are sintered at temperatures nearly high enough to melt the entire metal part outright (up to 1450 degrees Celsius), at which the metal particle surfaces bind together to result in a final, 96-99% solid density. The end-product MIM metal has comparable mechanical and physical proerties with parts made using classic metalworking methods, and MIM materials are compatible with the same subsequent metal conditioning treatments such as plating, passivating, annealing, carburizing, nitriding, and precipitation hardening.

Metal powder injection molding product series

1. The computer and auxiliary facilities, such as printer parts, head, magnetic cores, firing pin shaft pins, driving parts

2. Tools: such as electrician tools, hand tools, such as all kinds of locks and components

3. Household appliances: such as atlas, bracelet, golf ball head, fish to fall, metal structure, camera parts, etc

4. Medical devices use parts: such as organization sampling grips, connecting rod, tooth orthopaedic frame etc

5. Communications equipment parts: such as base, etc

6. Electrical parts: miniature motor, electronic parts, sensor pieces etc

7. The mechanical parts: such as pine cotton machine, m., crimping machine, office equipment, etc

8. Car shipping parts: such as clutch inner loop, rocker set pieces, fork sets, valve catheter, etc

If you want us to produce your spare parts,pls kindly provide us the following information:

1.2D&3D drawings

2.the materials,surface treatment,and the hardness requirements

3,the quantities you want

4.the usage

5.any other requirements if you have any.